ASC — Soft Drink Manufacturer

Northmead , NSW

Brief & Reason For Repair

The floor was uneven and unsuitable in its current condition.
Expansion joints were cracked and open due to years of wear and tear and liquid penetration.

Cracking tiles
Rotting residue underneath tiles and poor drainage can cause liquid to penetrate and cause tiles to lift

Preparation Of The Floor

The floor was assessed to find where drummy areas were and what areas needed to be cut out and repaired.
Tile floor/concrete substrate (in certain areas) needed to be jackhammered up and ground back to the substrate to open up capillaries in the concrete for a stronger bond.

Installation Of Flooring System

The floor was then vacuumed to ensure no dust or dirt remained on the surface
All low points are filled with an epoxy mortar to ensure a level surface.
The surface is now clean and contaminant-free, ready for cementitious polyurethane cement installation.

Application Of Polyurethane Cement

Polyurethane cement was applied at the required thickness.
Aggregate was broadcasted throughout the polyurethane to add a non-slip surface rating between R11-R12

Additional Preparation Work For Tiled Coving & Top Coat

Once the floor had been laid additional prep work was necessary on the tiled coving to maximise the bond strength of the top coat.
Areas that needed repairs were given additional attention and filled with epoxy mortar.
The floor was painted using an anti-microbial epoxy top coat to seal the floor from liquids and chemical attacks.

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